当前位置:首页 > 技术案例
电池支撑板产品案例

zhichengban.jpg


2.jpg

—— INTRODUCTION ——

引言

电池支撑板主要是支撑电磁和隔离作用,安全 + 承载 + 集成三合一,是电池包的"底盘骨架"。

承重承载——托举电池模组。

防护——抗挤压,保护电芯不被穿刺。

碰撞传力——侧面碰撞时参与吸能,是电池安全的一道防线。

集成基盘——液冷板载体、挂载点与密封面。


zhichengban2.jpg


The battery support plate mainly serves structural support and insulation functions, integrating safety, load-bearing, and system integration into three-in-one as the "chassis skeleton" of the battery pack.

Load-bearing —— Supports the battery modules.

Protection —— Resists crushing and protects battery cells from puncture.

Crash energy dissipation —— Participates in energy absorption during side impacts, acting as a key line of defense for battery safety.

Integrated baseplate —— Serves as the carrier for the liquid cooling plate, mounting points, and sealing surfaces.


2.jpg

     
     基本信息 

产品名称:电池支撑板
材料:PC 黑色
产品尺寸:461.0*287.2*12.3mm
周期:75~85s

2.jpg

BASIC INFORMATION

Product Name: Battery support plate
Material: Black PC
Product Dimensions: 461.0*287.2*12.3mm
Cycle Time: 75~85s


—— SOLUTIONS ——

热流道系统方案


zhichengban5.png

V/P转换时的射压

INJECTION PRESSURE AT V/P CONVERSION


zhichengban6.png

波前温度分布

TEMP. AT FLOW FRONT


zhichengban7.png

平均体积收缩率

AVERAGE VOLUMETRIC SHRINKAGE RATE


44点针阀整体系统,HTVV50+外置水套

Hot Runner System: 44-drop valve gate hot runner system, with HTVV50 + external water jacket.



—— CHARACTERISTICS ——

热流道系统特点

zhichengban8.jpg


优点

• 产品充填平衡性好。

• 采用HTS标准HTVV结构,阀针封胶质量佳,浇口美观。


ADVANTAGES

Excellent product filling balance.

Utilizes HTS standard HTVV structure, ensuring superior valve pin sealing quality and excellent gate cosmetics.


—— TECHNOLOGY ——

技术要求


zhichengban9.png


网格结构与温控:产品为网格薄壁结构,需高精度同步成型,平衡性要求严苛。流道系统采用架桥式设计,确保温度分布均匀。

Grid Structure & Temperature Control: The product features a thin-walled grid structure requiring high-precision synchronized molding and extremely strict balancing. The manifold system adopts a bridge design to ensure uniform temperature distribution.




zhichengban10.jpg


装配与浇口质量:结构件具备装配精度要求,浇口痕不得高于产品表面。TIP芯选用高导热材质,有效规避浇口冷料及阀针封胶异常,杜绝浇口凸起风险。

Assembly & Gate Quality: As a structural component, high assembly precision is required, and gate vestiges must not exceed the product surface. High-thermal-conductivity material is selected for the TIP core, effectively preventing gate cold slugs and valve pin sealing anomalies, thus eliminating the risk of gate protrusion.



zhichengban11.jpg


系统集成与维护:针对多点进胶设计,为确保系统运行稳定性,采用整体式油压系统。支持整体吊装作业,大幅降低修模拆装频次,避免因反复拆装导致的系统损伤。

System Integration & Maintenance: To ensure system stability under this multi-gate design, an integrated hydraulic system is adopted. It supports integral hoisting, significantly reducing the frequency of mold disassembly during maintenance and avoiding potential system damage caused by repeated teardowns.


zhichengban12.png



HTS热流道

为合作伙伴提供整套热流道技术解决方案。

好特斯·塑造美好!

HTS Hot Runner

provides our partners with complete sets of

hot runner technical solution.

HTS MOULD BEAUTY!

2.jpg